About the Role
A full-scope controls role at a nonprofit machine builder: architecture, code, electrical design package, and commissioning. The Senior Controls Engineer leads controls system architecture and oversees delivery from design through site acceptance.
Key Responsibilities
- Develop sequence of operations and control architecture during machine concepting
- Produce complete electrical design packages: schematics, panel layouts, wiring diagrams
- Select and specify PLCs, I/O, drives, safety components, and HMIs
- Design machine safety systems (e-stop circuits, safety PLCs, light curtains)
- Program PLCs, motion controllers, and HMIs for multi-axis machines
- Lead power-on, bring-up, controls debug, and tuning
- Run FAT and support SAT, installation, and production release at customer sites
- Set and maintain controls standards; mentor junior engineers
Requirements
- BS in Electrical, Mechatronics, Mechanical, or Controls Engineering or equivalent
- 7+ years in industrial automation controls with real machine-build experience
- Strong PLC programming (beyond ladder logic); HMI development experience
- Machine safety design including E-stop circuits, safety PLCs, ISO 13849/IEC 62061
- Schematic creation in AutoCAD Electrical, EPLAN, or SolidWorks Electrical
- Must be on-site; comfortable in a working shop